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Diesel Exhaust Fluid (DEF) plays a crucial role in reducing harmful emissions from diesel engines, helping vehicles meet strict environmental regulations. However, there are many misconceptions about DEF that can lead to confusion among fleet operators and vehicle owners. In this article, we debunk common myths and provide the facts about DEF.

Myth #1: DEF is a Fuel Additive
Fact: DEF is not added to the fuel tank; it is a separate solution used in the Selective Catalytic Reduction (SCR) system.
DEF is composed of 32.5% high-purity urea and 67.5% deionized water. It is injected into the exhaust stream, where it reacts with nitrogen oxides (NOx) to convert them into harmless nitrogen and water vapor. It never mixes with diesel fuel and does not affect engine combustion.
Myth #2: DEF can be replaced with water or another solution
Fact: Using anything other than high-quality DEF can damage the SCR system and void vehicle warranties.
DEF is manufactured to meet ISO 22241 standards, ensuring purity and effectiveness. Using water, lower-quality DEF, or homemade solutions can result in crystallization, clogged injectors, and system failures, leading to costly repairs.
Myth #3: DEF freezes and becomes useless in cold weather
Fact: While DEF can freeze at 12°F (-11°C), vehicles are designed with heating systems to keep it functional.
DEF naturally freezes in cold temperatures, but modern diesel vehicles with SCR technology are equipped with heating mechanisms that thaw the fluid when needed. Frozen DEF does not degrade or lose effectiveness; once thawed, it works as intended.
Myth #4: DEF consumption is the same for all vehicles
Fact: DEF consumption varies depending on engine size, load, and driving conditions.
On average, DEF consumption is about 2-3% of diesel fuel usage, meaning a truck burning 100 gallons of diesel will use approximately 2-3 gallons of DEF. However, this rate may fluctuate depending on vehicle efficiency and workload.
Myth #5: DEF is hazardous and requires special handling
Fact: DEF is non-toxic, non-hazardous, and safe to handle with basic precautions.
DEF is made from urea and deionized water, making it safe to handle. It does not pose a fire risk, is not classified as hazardous, and can be stored in plastic containers. However, it should be kept away from contaminants to maintain its purity and effectiveness.
Myth #6: DEF shelf life is unlimited
Fact: DEF has a shelf life of about 12 to 24 months, depending on storage conditions.
Proper storage is essential to maintain DEF quality. It should be kept in a cool, dry place away from direct sunlight and extreme temperatures. When stored at or below 77°F (25°C), DEF can last up to two years, but exposure to higher temperatures can shorten its lifespan.
The importance of High-Quality DEF
Using premium-quality DEF, like that provided by Noxguard, ensures optimal engine performance and compliance with environmental regulations. Noxguard’s DEF meets ISO 22241 standards, guaranteeing purity and reliability for fleet operators and individual users alike.
By understanding the truth behind these myths, diesel vehicle owners can make informed decisions and ensure their emissions systems operate efficiently and effectively.